Clarifiers are a crucial part of wastewater treatment, removing suspended solids through sedimentation to produce clearer water for further treatment stages. At Baldwin Industrial Systems, we design and supply clarifier solutions for Sydney’s wastewater treatment needs, so your system meets environmental standards and runs efficiently.
Why Clarification Matters
Wastewater treatment plants in residential, industrial and commercial sectors rely on clarifiers to reduce suspended solids before biological and chemical treatment. Clarification separates solids from water by gravity, forming sludge that settles at the bottom of the tank and scum that floats on top. Mechanical scrapers then collect these solids for removal. Sometimes chemicals help particles clump and settle faster, improving the process.
Efficient clarification saves operational costs, protects equipment downstream and is required for regulatory compliance.
Primary Clarification: The First Stage of Solid Removal
Primary clarifiers deal with larger solids, oils and grease at the front end of the treatment process. By removing around 60% of suspended solids and up to 40% of biological oxygen demand (BOD), they reduce the load on secondary treatment systems.
These clarifiers have:
- Integrated rake systems that continuously remove sludge to prevent buildup
- Skimming mechanisms to collect floating oil and grease
- Optimised flow designs to minimise turbulence for sedimentation
- Durable, corrosion-resistant construction built to last in harsh wastewater environments
- Energy-efficient operation to keep costs low
- Flexible configurations to fit different plant sizes and layouts
Removing solids early on primary clarifiers improves overall plant performance and reduces maintenance.
Secondary Clarification: Recycling Activated Sludge
After biological treatment, secondary clarifiers separate activated sludge (microbes that break down organic matter) from the treated water. This sludge is recycled back into aeration tanks, and excess waste sludge is thickened and sent for digestion.
Secondary clarifiers have:
- – Advanced hydraulic design for better sedimentation and flow management
- Sludge rakes and skimmers to maintain consistent removal of settled solids
- Flexible designs including circular, rectangular and inclined plate settlers to suit plant space and capacity
- Real-time monitoring to optimise operation and stability
- Corrosion-resistant materials for long-term use
- Energy efficient to reduce consumption and carbon footprint
- Scalable to grow with your facility or changing flow rates
Managing microbial biomass in secondary clarifiers is key to meeting effluent quality requirements and protecting local waterways.
Choosing the Right Clarifier for Your Site
Clarifier selection depends on your treatment goals, influent characteristics and space constraints. Circular and rectangular clarifiers with different scraper systems are common. For higher capacity or stricter discharge limits, ballasted clarifiers improve settling performance and reduce operational costs.
At Baldwin, we assess your site requirements and recommend clarifiers for maximum efficiency, compliance and sustainability, whether you need a retrofit or new installation.
For expert advice on clarifier selection, custom designs, and ongoing support, call our Sydney team on (02) 4954 0440.
Looking to Improve Your Wastewater Clarification?
If you’re planning a new project or looking to improve an existing system, our Sydney-based team can help you find the right clarifier setup to meet your compliance and performance goals. We offer tailored advice, system design, and long-term support for industrial and commercial sites across Australia.
Visit our contact page to send us your project details and get started with Baldwin Industrial Systems.
Industrial Wastewater Clarifier FAQs
What Is a Clarifier?
A clarifier is a large tank in wastewater plants where solids settle out of water by gravity, producing clearer water for further treatment.
Why Are Clarifiers Important in Wastewater Treatment?
They remove solids, sludge, oils and scum, so treated water meets environmental standards and protects equipment downstream.
What Types of Clarifiers Are Available?
Clarifiers come in circular, rectangular and inclined plate designs with scraper systems or hydraulic technologies to optimise solid separation.
How Do I Improve Clarifier Performance?
Maintain your system regularly, adjust chemical dosages if flocculants are used, monitor incoming water quality and ensure efficient sludge removal.
What Are the Environmental Benefits of Clarifiers?
They reduce pollutants discharged into waterways, prevent ecosystem damage and support water recycling to conserve resources.