Baldwin Industrial Systems designs and manufactures coalescing plate oil-water separators that remove oil, sludge, and suspended solids from industrial wastewater. Each system is engineered for high separation efficiency, minimal maintenance, and long-term adherence to Australian environmental standards.
Coalescing Plate Separators for Wastewater Treatment
Engineered for consistent, compliant wastewater treatment.
Coalescing plate separators form a core part of Baldwin’s wastewater treatment products. They help prevent contamination, reduce operational downtime, and support sites in meeting EPA discharge requirements across mining, petroleum, manufacturing, transport, and utilities sectors.
Units are available for above-ground or in-ground installation, with flow capacities ranging from 1,000 L/hr to 500,000 L/hr.
How Oil-Water Separation Works
Simple process. Advanced plate design.
Baldwin separators use a physical separation method that enhances natural oil rise velocity using inclined coalescing plates.
Step-by-Step Process
- Flow enters the separator and passes through a bank of inclined coalescing plates.
- Oil droplets collide and combine (coalesce), forming larger droplets.
- As droplets grow, they rise to the surface where oil is collected for removal.
- Heavier solids sink to the bottom, forming a sludge layer for periodic clean-out.
This design increases separation efficiency while maintaining low operating and maintenance costs.
Applications
Versatile systems for industrial use.
Baldwin coalescing plate separators are suited to a wide range of industries and wastewater types, including:
- Mining and resources
- Petroleum depots and refineries
- Railway workshops and wash bays
- Power stations and tank farms
- Mechanical and maintenance facilities
- Stormwater and bund-water treatment
Each system is fully scalable to site flow rates and discharge requirements.
Key Advantages
Engineered for efficiency and longevity.
- Scientifically proven oil-water separation technology
- Customisable systems for variable site conditions and water quality
- Durable stainless-steel construction
- Factory-tested before delivery
Optional floating suction skimmers, feed pumps, control panels, polishing media, waste oil tanks and access platforms
Environmental Protection
Built for a sustainable future.
Just one litre of oil can pollute a million litres of water.
Baldwin’s coalescing plate separators are designed to prevent contamination, protect local ecosystems, and maintain compliance with environmental regulations.
Integration Options
Part of a complete wastewater treatment solution.
Baldwin separators integrate seamlessly with other Baldwin systems, including:
- Clarifiers
- Dissolved Air Flotation (DAF)
- Floating Oil Skimmers
- Filtration & Polishing Media
- Custom Fabrication
- Control Panels
This modular design ensures consistent performance, simplified servicing, and full compatibility across your treatment plant.
Why Choose Baldwin
Compliance without compromise.
With more than 35 years of experience in industrial wastewater treatment, Baldwin delivers systems designed to meet EPA and site discharge requirements while maximising uptime.
- Proven performance across mining, manufacturing, food, and infrastructure sectors
- Designed for safety, reliability, and low maintenance
- Supported by qualified technicians and local spare parts supply
Backed by in-house fabrication and complete project management
Get Started
Protect your site and the environment.
Speak with Baldwin Industrial Systems about a coalescing plate separator tailored to your water quality and operational goals. Explore our wastewater treatment case studies for examples of system performance, and browse resources including oil skimmers and DAF units to see how Baldwin solutions can support your site.
Take the next step and contact our team for expert advice and personalised recommendations.
Frequently Asked Questions
What is a coalescing plate oil-water separator?
It is a wastewater treatment system that removes oil and suspended solids using inclined coalescing plates that promote droplet growth and separation.
Where are coalescing plate separators used?
They are commonly used in mining, petroleum, manufacturing, transport, and power industries; any site handling oily wastewater.
What flow rates can Baldwin separators handle?
Flow rates range from 1,000 L/hr to over 500,000 L/hr, with both above-ground and in-ground configurations available.
Can Baldwin supply custom units?
Yes, Baldwin fabricates tailored separators with optional pumps, control panels, and polishing modules to suit specific site requirements.
